Meltio Engine Robot Integration

Turn a robotic arm into a metal 3D printing system for large, complex parts. With no fixed build volume, it supports metal additive manufacturing, component repair, cladding, and adding features to existing parts.
3D Printing Technology
Laser Metal Deposition (LMD)
Laser System
1.0/1.4 kW 9 x 450 nm direct diode lasers
Build Volume
Depending on robot’s reach
Product Configurations
Single or Dual Wire

Overview

The Meltio Engine transforms industrial robot arms into metal 3D printing systems. Compatible with robot arms from a wide range of manufacturers, it works with Meltio Space slicing software, which supports ABB, Kuka, Fanuc, Yaskawa, and Siemens systems.

Large-scale

Print large metal parts without a fixed build volume. The maximum part size depends on the working range of the robotic motion system.

Geometry freedom

Create complex metal parts with robotic 3D printing and multi-axis movement for greater design flexibility.

Cladding & Hard-facing

Expand the capabilities of an industrial robot arm with the Meltio Engine, turning it into a metal 3D printing system. Use it to apply wear-resistant metal coatings to tools, shafts and moulds.

Part repair

Repair discontinued components with metal 3D printing and extend their service life. This offers a practical solution when replacement spare parts are no longer available.

Picture for category Overview
3D Printing Technology Laser Metal Deposition (LMD)
Laser System 1.0/1.4 kW 9 x 450 nm direct diode lasers
Printhead Robot Mounted 20.5 to 23 kg
Printhead Size (WxDxH) 247 x 272 x 572 mm
Control Unit Wall mounted, air-cooled 80.5 kg 600 x 300 x 800 mm
Control Screen Wall mounted 27” tactile screen
Cooling Water-cooled deposition head. Chiller Included
Slicing Software Meltio Space 1-year subscription included
Build Volume Depending on robot’s reach
Feeder System Quad-point traction servo feeders, frictionless liners
Process Control Melt Pool Camera & Closed-loop wire modulation
Power Input 200/240 V 3W+PE 380/415 V 3W+N+PE
Power Consumption 9.2 kW peak 1.0 / 1.4 kW avg cons: 3.93 / 4.56 kW
Wire Feedstock Diameter: 0.8-1.2 mm / Spool Type: BS300 External wire drum ready
Product Configurations Single or Dual Wire
Material Compatibility Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium, Copper Alloys, Gold alloys and more
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